EV Charging Station Auxiliary Power Solution

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Solution Overview

The reliability of an Electric Vehicle (EV) charging station is critically dependent on its auxiliary power system. This system powers the main controller, human-machine interface (HMI), communication modules, and safety relays. Our solution, built around MORNSUN's specialized power modules, addresses the key challenges of this application: wide input voltage range, harsh outdoor temperature fluctuations, high electromagnetic interference, and the need for long-term reliability.

Key Application Requirements

  • Wide operating temperature range for outdoor installations
  • High EMC performance in electrically noisy environments
  • Long-term reliability for 24/7 operation
  • Compact form factor for space-constrained enclosures
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System Block Diagram

Block diagram of an EV charging station's auxiliary power supply system using MORNSUN components

Complete auxiliary power architecture for EV charging stations

Core Advantages

  • High Reliability: Utilizes industrial-grade components with a wide operating temperature range (-40℃ to +85℃)
  • Superior EMC Performance: Modules are designed to meet CISPR32/EN55032 Class B standards, ensuring stable operation in noisy electrical environments
  • Compact & Integrated: Highly integrated modules save valuable PCB space and simplify the design process
  • Safety Compliance: Products meet key safety standards, ensuring safe operation for both the equipment and the end-user
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Recommended Bill of Materials (BOM)

Function Recommended MORNSUN Model Key Features
Main AC/DC Power LM75-20B24 75W, Universal Input, High EMC Perf.
Controller Power (DC/DC) URB2405YMD-6WR3 6W, 4:1 Wide Input, 3kVDC Isolation
HMI Display Power K7805-500R3 Non-isolated POL, High Efficiency
CAN Bus Isolation TD501DCAN Integrated CAN Transceiver & Isolation

Ready to Implement This Solution?

Our technical team is ready to help you customize this solution for your specific requirements.